Project
Cement Plant Untervaz (HOL)

During their long-year partnership, Holcim (Schweiz) AG and STAG have already implemented most various conveying systems for bulk products all over Europe.

 

Based on STAG‘s experience of many years in the bulk material conveying technology, in particular in the handling of dust-explosive bulk products such as lignite, dry sewage sludge and animal meal, several innovative plants have been designed and successfully commissioned at the Untervaz site.

 

Particular highlights are the systems for the supply, storage, dosing and pneumatic dilute and dense conveying of cements, animal meal, dry sewage sludge, lignite dust, plastic chips, various additives as well as the gravimetric dosing od iron(II) sulphate.

Essential Information

Applied Main Components
•    Trough chain conveyor
•    Proportioning belt weigher
•    Silo plant including equipment
•    Pressure conveying vessel
•    Butterfly valve
•    Rail wagon unloading station
•    Silo vehicle unloading station
•    Pressure conveying vessel (tandem operation)
•    STAG conveying line system DENSEFLOW
•    Fluidised intermediate hopper
•    Differential dosing unit
•    Compressor and ventilation stations
•    Inertisation facility
 

Particularities
•    The lignite and animal meal/dry sewage sludge plant has been engineered, built and successfully commissioned according to the ATEX Directive 2014/34/EU.
•    Alternative fuel plant
•    Iron(II) sulphate dosing plants for chromate reduction
•    Direct cooperation with the operating company
 

Client
•    Holcim (Schweiz) AG, Untervaz site

Technical Information
Performance Data
Systems Conveying rate Conveying distance
Rail wagon discharge of lignite dust 4 x 50 t/h 60 - 220 m
Dense phase conveying of lignite dust into intermediate silo 25 t/h 410 m
Dense phase conveying of iron(II) sulphate to dosing station 3.5 t/h max. 210 m
Iron(ll) sulphate dosing (per station) 1.5 t/h -
Dense phase conveying of cement into storage silo 23 - 40 t/h 190 m
Systems

•    Rail wagon unloading station
•    Combined dense phase conveyances of cement and granulated slag
•    Dilute phase conveyances of alternative fuels
•    Gravimetric dosing systems for iron(II) sulphate / alternative fuels
•    Silo plants including equipment
•    Silo discharge systems

Bulk Material
Bulk Material Grain size Moisture content Bulk density Temperature Property
Lignite dust 60 µm 11 % 0.5 t/h 20 °C little abrasive
Dry sewage sludge granulate 4 mm 90 - 93 % 0.75 t/m³ 45 °C abrasive
Animal meal - 96 % 0.6 t/m³ 45 °C abrasive
Lime dust (filler) 8 µm < 0.3 % 0.8 t/m³ 20 °C abrasive
Cement 5 µm < 1.0 % 1.0 t/m³ 130 °C little abrasive
Granulated slag 8 µm < 1.0 % 1.0 t/m³ 130 °C little abrasive
Appropriate Topics
WtE San Sebastian

Steinmüller Babcock Environment, based in Gummersbach, is realising the construction of the new waste-to-energy power plant in San Sebastian, Spain.

 

to the project
Rail Wagon Discharge

For financial and ecological reasons, silo rail wagons are increasingly used for transporting bulk products. The regional distribution of these bulk products is ensured by appropriate silo trucks. The transhipment systems constitute the link for transhipment of materials from rail to road.

to the product
Lump Breaker

Designed for crushing lumps as well as agglomerated material within the bulk material.

In lump breaker applications, the oversize grain is prepared for subsequent pneumatic or mechanical conveying or ensiling procedures.

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