Project
WtE Perlen

Based on their long cooperation in the area of conveying systems for thermal waste treatment plants, Hitachi Zosen Inova and STAG have already realised several projects together. In 2015, a completely new waste treatment plant featuring two lines has been put into operation in Perlen (CH). This plant is one of the most modern and innovative installations throughout Europe.

 

The approach of combining mechanical and pneumatic conveying technology makes STAG an ideal partner.In cooperation with HZI, STAG was responsible of the engineering and supply of the overall mechanical and pneumatic ash removal systems for boiler, electric and fabric filters, including loading silos equipped with a truck loading system, as well as of the overall hydrated lime and hearth furnace coke injection for flue gas treatment. The engineering and supply of the bicarbonate silos, including the equipment, of the bicarbonate mills and their pneumatic transport facility to fabric filters was also carried out by STAG.

 

Essential Information

Applied Main Components
•    Trough chain conveyor
•    Double pendulum flaps
•    Pressure conveying vessel  
•    Impact mill
•    Roots blowers
•    Silo including equipment
•    Dosing unit
•    Tube screw conveyors
•    Rotary vane feeders
•    Butterfly valve
 

Client
•    Hitachi Zosen Inova
•    Renergia

Technical Information
Performance Data
Systems Conveying rate Conveying distance
Mechanical boiler ash removal 2./3.train 0.2 t/h 8 m
Mechanical boiler ash removal 4. pass 0.3 t/h 20 m
Mechanical electric filter ash removal 0.7 t/h 15 m
Pneumatic electric filter and boiler ash re-moval 0.7 t/h 87 m
Pneumatic fabric filter ash removal GF1 0.75 t/h 81 m
Pneumatic fabric filter ash removal GF2 0.1 t/h 115 m
Bicarbonate dosing 750 t/h 50 m
Hydrated lime dosing 50 t/h 45 m
Hearth furnace coke 7.5 t/h 50 m
Systems
  • Boiler ash removal
  • Electric filter ash removal
  • Fabric filter ash removal
  • Fabric filter ash recirculation
  • Air distribution for air slide
  • Bicarbonate dosing including injection
  • Hydrated lime and hearth furnace coke dosing including injection
  • Silo system
Bulk Material
Bulk Material Grain size Moisture content Bulk density Temperature Property
Boiler ash 2./3. pass fine to coarse < 0.2 % 0.25 t/m³ 650 °C abrasive
Boiler ash 4. pass fine to coarse < 0.2 % 0.4 t/m³ 400 °C abrasive
Electric filter ash fine < 0.2 % 0.4 t/m³ 200 °C abrasive
Bicarbonate fine - 0.6 t/m³ 220 – 240 °C not abrasive
Hydrated lime very fine - 0.6 t/m³ 220 – 240 °C not abrasive
Hearth furnace coke very fine < 0.5 % 0.55 t/m³ 20 °C not abrasive
Appropriate Topics
Discharge Chain Conveyor

Discharge chain conveyors are installed at bunker outlet points or directly in boiler hoppers. The dimensioning and construction of the large inlet opening require detailed knowledge.

 

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Turn Slide Valve MVP

The one-sided sealing turn slide valve has been especially designed for pneumatic conveying as part of the STAG pressure conveying vessel technology. No other system can satisfy the high demands of this application.

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Pressure Conveying Vessel

The pressure conveying vessel is used by STAG when it comes to challenging tasks, high conveying rates and long con-veying distances. This pneumatic conveying application using the dense flow method combines energy-optimised conveying processes with perfect operational safety.

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